Knowing whether a formula can be industrialised is essential for several key reasons in the cosmetics, agri-food, pharmaceutical and other sectors that design products intended for large-scale manufacture. Why is it essential to know whether a formula can be industrialised?
Here are the reasons to industrialise a formula
1. Ensure technical feasibility
A formula may work perfectly in the laboratory, but be impossible or too complex to produce in a factory.
It is therefore necessary to check:
• whether the raw materials are available in large quantities,
• whether the processes are compatible with industrial equipment,
• and that the manufacturing conditions (heating, agitation, pressure, etc.) are feasible and reliable on a large scale.
2. Guarantee stability and quality on a large scale
Some formulations change behaviour when scaled up:
• changes in texture, viscosity, solubility,
• product instability (phase separation, degradation, precipitation, etc.) .
Industrialisation ensures that the final product remains compliant with quality requirements.
3. Controlling costs
A formula may be technically feasible but not cost-effective:
• raw materials too expensive,
• low yields,
• energy-intensive or slow processes,
• waste rates too high.
Industrialising a formula aims to optimise costs to ensure the economic viability of the product.
But it is also necessary to:
4. Comply with standards and safety requirements
At an industrial scale, regulatory and safety constraints increase:
• different chemical or physical risks,
• constraints relating to hygiene, staff safety and effluent management,
• compliance with standards (cosmetics, pharmaceuticals, food, etc.).
5. Ensure reproducibility
Industrial manufacturing requires perfect repeatability:
• same appearance, same performance, same safety for each batch.
If the formula is not controlled, production will be inconsistent.
CONCLUSION
A formula is only valuable if it can be reproduced reliably, securely, compliantly and cost-effectively on a large scale. That is why validating its industrialisation is essential before any product launch.
If you want to work with experts to industrialise your formula, call on our services
To Read Too:
White label, a solution?
Probiotics: What is this new trend consisting of bacteria for In & Out use?
Cosmetic Packaging: Airless, bio-sourced & refillable for greener products
Cosmetics: towards green formulation
Powdered cosmetics, a trend to follow?
Regulation and development of cosmetic ranges or well-being products
